Build Reliability Engineer @ SpaceX - Hawthorne, CA

Build Reliability Engineer

5 days ago
SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

BUILD RELIABILITY ENGINEER

The Build Reliability organization at SpaceX is an inclusive, inter-disciplinary team that is committed to the reliability of flight components and production assemblies. Your breadth of exposure as a Build Reliability Engineer will be immense as you collaborate with other core groups at SpaceX, guiding the hardware from design to production and operation. You use data to understand the factors that drive reliability, and support quality objectives in design and development teams to drive improvements in reliability in manufacturing, test and flight. You have the ability to dive deep on the details to identify, understand and solve difficult technical problems and also utilize a system level approach to prioritize issues for the vehicle as a whole. You thrive in a hands-on environment and will spend time in the office, on the factory floor, and in the lab to execute on the mission to bring the capability of flying astronauts back to the United States.



RESPONSIBILITIES:

  • Partner with design engineering and manufacturing teams through product development and production to create quality plans for flight hardware, including identification of key characteristics, prototype testing for functionality and manufacturability, first article and detailed inspection planning, and consideration of past failures and lessons learned

  • Develop, implement and validate Lean test and inspection processes for new and existing products and process, ensuring that criteria are objective and that quality goals are consistently met

  • Actively monitor the success of products and processes through production ramp-up using a suite of quality and analysis tools

  • Conduct regular build quality reviews to ensure that design intent is achieved and well-communicated; identify opportunities for risk reduction and removal of complexity in designs and processes to improve manufacturability, collaborating with integrated product teams to drive improvements and address high-impact and repeating non-conformances

  • Investigate failures in production, test and flight, identifying and mitigating the immediate and underlying root causes in order to reduce risk and improve reliability of designs and processes

  • Contain suspect or known non-conforming product, providing guidance to quality inspectors, technicians, shop supervisors and engineers to assist in quarantining and rework activities

  • Support the shop floor in continuous improvement and the advancing of a Lean, autonomous production system through creation of standard rework/repair guides, removal of redundant or unnecessary inspection, and improved control and optimization of critical processes


BASIC QUALIFICATIONS:

PREFERRED SKILLS AND EXPERIENCE:

  • Strong interpersonal and collaborative skills, enthusiasm for the team's spirit of innovation and mission of improving reliability in cutting-edge technology

  • Master's degree in mechanical engineering, aerospace engineering, materials engineering, or electrical engineering

  • Demonstrated application of process controls in high volume manufacturing, test, and quality environment

  • Experience supporting production of complex mechanical/structural assemblies and/or advanced composites systems

  • Hands-on knowledge of pre-preg lamination/curing, CNC trimming, bonding, drilling, fastening and other assembly manufacturing processes

  • Knowledge of quality tools such as Lean principles, Six Sigma, root cause analysis and corrective action, advanced product quality planning (APQP), metrology, process failure mode and effects analysis (PFMEA), control plans, and various problem solving approaches

  • Dedicated to adopting a Lean approach to quality without compromising safety or reliability


ADDITIONAL REQUIREMENTS:

  • Ability to work extended hours, weekends, and offsite as needed


ITAR REQUIREMENTS:

  • To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.


SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should notify the Human Resources Department at (310) 363-6000.